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Greliance Logo EmblemPhysical Absorption Upgrade

CO₂ Water Scrubbing Technology

Physical absorption desulfurization and carbon dioxide wash technology using pressurized counter-current water flows.

Biogas Upgrading

Biogas Purification by CO₂ Water Scrubbing

Water Scrubbing Technology is one of the most reliable and widely used methods for biogas purification and Bio-CNG production. The process is designed to remove carbon dioxide (CO₂), hydrogen sulfide (H₂S), moisture, and other impurities from raw biogas, resulting in high-purity methane gas suitable for Bio-CNG applications, industrial use, and vehicle fuel.

The system operates on the principle of physical absorption, where CO₂ present in biogas gets dissolved into water under pressurized conditions. Since carbon dioxide is highly soluble in water compared to methane (CH₄), effective separation can be achieved through a specially designed absorption process.

CO2 Water Scrubbing Technology plant setup
CO2 Water Scrubbing process flow sheet
Fuel Upgrade Specs

Why Biogas Purification is Important

Raw biogas contains several impurities that reduce its heating capability and damage downstream infrastructure:

Carbon Dioxide (CO₂)
Hydrogen Sulfide (H₂S)
Moisture Content
Siloxanes & Dust

Purification Benefits

Improves overall methane concentration to over 95%-99%.
Increases gas calorific value for automotive/industrial combustion.
Maximizes high-pressure compression efficiency.
Extends the operational life of pipelines and storage cascades.
Guarantees compliance with Bio-CNG automotive fuel standards.
Step-by-Step Flow

How the Water Scrubber Operates

Pressurized water and biogas flow in opposite directions in a counter-current arrangement inside an absorption column:

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1. Raw Biogas CompressionRaw biogas is compressed to 6-10 Bar after passing safety knockouts to maximize gas-liquid transfer rates.
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2. CO₂ Absorption ProcessBiogas rises through high-surface packing media while pressurized water sprays from the top, dissolving CO₂ and H₂S.
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3. Dehumidification SystemPurified methane-rich gas is chilled and passed through demisters to eliminate water carryover.
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4. Methane Recovery SystemCO₂-rich water is depressurized inside a flash tank to release and recycle any dissolved methane back to entry.
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5. Water Degassing & RecyclingAir stripping in a degassing tower vents dissolved CO₂. The regenerated water is pumped back into the absorption loop.

Main Components Checklist

Absorption ColumnPressure vessel with high-efficiency packing.
Recirculation PumpsPressurizes and circulates the water wash.
Flash VesselTriggers partial drop to recover dissolved methane.
Degassing TowerStrips out dissolved CO₂ with counter-air blowers.
Dehumidifier SkidRemoves moisture to meet auto fuel specifications.
Biogas AnalyzerContinuous online tracking of methane purity.
System Parameters

Key Features & Performance Parameters

Operational parameters and features of physical water scrubbing technology.

High Methane Purity

Delivers purified gas meeting commercial standards.

Low Methane Loss

Flash recovery loops re-inject dissolved gas back to start.

Chemical-Free Upgrades

No expensive organic solvents or reactants required.

Water Recycling Loop

Degassing tower strips CO₂, enabling infinite reuse.

ParameterTypical Range
Methane Purity95% - 99%
CO₂ Removal EfficiencyUp to 99%
Operating Pressure6 – 10 Bar
Water CirculationContinuous Closed-Loop
Methane Recovery EfficiencyHigh (via Flash Tank)
Plant AutomationFully / Semi-Automatic PLC-SCADA
Performance Comparison

Advantages of Water Scrubbing Purification

Features and operational benefits of selecting physical counter-current water wash systems.

FeatureBenefit
High Gas PurityDelivers fuel standard Bio-CNG for logistics and vehicle grids.
Water RecyclingDrastically reduces daily utility water costs and consumption.
Methane RecoveryReclaims dissolved methane to minimize feedstock conversion loss.
No Chemical UsageEco-friendly, chemical-free operation without toxic waste outputs.
Low MaintenanceHighly simplified tower hydraulics reduce overall plant downtime.
Continuous PurificationEnables stable, 24/7 industrial scale gas processing.
Applications

Where Water Scrubbers are Deployed

Standard upgrade configurations across diverse commercial sectors.

Bio-CNG Plants
Biogas Upgradation Plants
Municipal Waste Projects
Food Waste Biogas Plants
Distillery Waste Plants
Dairy Waste Biogas Systems
Sewage Treatment Plants
Industrial Organic Waste Projects
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