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Industrial Napier Grass Shredder

Specifically engineered for heavy-duty size reduction of green fodder and biomass crops. Optimizes digestion efficiency for Indian Bio-CBG and silage projects.

Napier Grass Shredder Machinery
High-Capacity Biomass Processing

High-Capacity Biomass Processing Solution

Our Napier Grass Shredder / Chopper is a heavy-duty, high-performance machine specially designed for efficient cutting, shredding, and size reduction of green fodder and biomass materials. It is widely used in cattle feed plants, silage preparation units, BIO-CBG plants, biogas facilities, composting units, and biomass processing industries.

The machine is engineered for continuous operation with low maintenance and high output efficiency, making it ideal for both agricultural and industrial applications.

Key Features

Heavy-duty MS fabricated body

Build for extreme mechanical loads and steady industrial operation.

Hardened Blades & Hammers

High-speed rotor equipped with durable alloy steel cutters.

Wet & Dry Biomass Handling

Optimized feeding geometries to process raw crops of varying moistures.

Continuous Operation

Built with high torque to withstand uninterrupted continuous feeding.

Adjustable Output Sizes

Easily modify sizing outputs to fine-tune retention rates.

Low Power Consumption

High efficiency motors minimize operational power costs (kWh/Ton).

Multi-Drive Compatibility

Available in Electric, Diesel & PTO tractor operated models.

Water-Assisted Grinding

Optional integration for pre-wetting feedstock for quick digestion.

Suitable Input Materials

Designed to shred highly tough, stringy, and fibrous agricultural residues:

1

Napier Grass

Hybrid high-energy crops

2

Maize Stalk

Moist corn residues and stalks

3

Sugarcane Trash

Fibrous cane trash and leaves

4

Paddy Straw

High-silica tough rice straw

5

Sorghum Stalk

High-juice sweet sorghum crop residues

6

Organic Green Waste

Horticulture residues and municipal waste

7

Wet Biomass for BIO-CBG Plants

Pre-conditioner for anaerobic digestion

Process Diagram

BIO-CBG Feed Preparation Process

An optimized feed sizing pipeline ensures uniform slurry preparation and prevents crust formation inside digesters.

01

Biomass Collection

Sourcing Napier/Straw feedstock

02

Feeding Conveyor

Uniform continuous feeding

03

Shredder / Grinder

Size reduction under 15mm

04

Water Mixing

Optional pre-wetting dilution

05

Slurry Tank

Homogenized mixing

06

Pumping to Digester

Anaerobic feeding stage

💡 This process ensures uniform particle size and improved digestion efficiency in anaerobic digesters.
Industrial Specifications

Product Models & Capacity Specifications

Standard B2B capacity segments customized to suit agricultural clusters, silage operations, and Bio-CNG plants.

ModelCapacity (TPH)Power RequiredBlade / Hammer ConfigurationAction
NS-31 - 3 TPH7.5 - 10 HP (Electric / Tractor PTO)12 / 24 Cutter Hammers
NS-53 - 5 TPH10 - 15 HP (Electric / Tractor PTO)16 / 32 Cutter Hammers
NS-107 - 10 TPH20 - 30 HP (Electric / Tractor PTO)24 / 48 Cutter Hammers
NS-1510 - 15 TPH40 - 60 HP (Electric / Engine)32 / 64 Cutter Hammers
Power Options

Drive Adaptability Options

We offer multiple drive choices to suit your installation environment and resource access.

Electric Motor Operated

Energy efficient and ideal for fixed installations with steady grid connection. Minimizes ongoing operational footprint.

Applications

Sector 1

Agriculture & Dairy

  • Green fodder preparation
  • Silage making
  • Cattle feed processing
Sector 2

BIO-CBG / Biogas Plants

  • Biomass feedstock preparation
  • Slurry preparation for digesters
  • Organic waste processing
Sector 3

Biomass Industries

  • Composting units & Ethanol plants
  • Biomass pellet plants
  • Organic fertilizer manufacturing

Industries We Serve

Dairy FarmsBIO-CBG PlantsBiogas PlantsBiomass Power PlantsEthanol PlantsOrganic Fertilizer UnitsAgricultural Processing Industries

Advantages of Using Our Shredder

Improves biogas yield (due to particle exposure)
Faster digestion process inside digesters
Reduces manpower requirements (continuous auto feeding)
Uniform particle size output under 15mm
Increases overall CBG plant operational efficiency
Suitable for large-scale industrial plants
Robust design for 24-7 continuous operation

Why Choose Us

Custom machine design matching plant capacities
Industrial-grade premium quality manufacturing
After-sales technical support and maintenance team
PAN India supply capabilities
High-efficiency engineering solutions
Competitive pricing structures
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